自动数标机 标签机 圣起机械

全自动数标机

1、 概述 （Overview）

本机适用于标签卷筒入仓库前的，整卷标签张数的清点。自动数标机属新一代系列性能设备，是根据自动贴标机的工艺及技术要求进行专业设计与制造的。

The machine is suitable for counting the labels when checking or storage the labels in roll. The machine is special designed according to the process of the labeling machine.

2、使用参数 （Operation Parameters）

本机结构：由步进调速电机、电子计数机、光电开关组成。采用电眼检测，准确、稳定。主机由PLC、触摸屏控制。

The structure of the machine: consist of stepping speed control motor, electronic counting machine, optoelectronic switch. The main system is controlled by the PLC and the touch screen.

1) 设备电路由总电源开关、显示器、正反转开关组成。

— The circuit is consist of power switch, monitor, clockwise and anti-clockwise switch.

2) 计数器为显示器计数器。

— The counter adopts display screen to show the counting number.

3) 标签规格：标签卷筒芯内径：Ф76mm

标签纸卷外径：较大Ф300mm

标签卷筒纸高度：150mm以内

— Specifications of the labels: Inner diameter: Ф76mm

                           Outer diameter:(max) Ф300mm

                           The height of the roll: (max) 150mm

4) 电源：110V/50HZ

— Power supply: 110V/50HZ

5) 精度误差：±1‰

— Accuracy error: ±1‰

6) 功率：0.5KW

— Power: 0.5KW

3、操作流程 (Operational Process)

1) 按图示正确安装标签，调整各部位的高度。

将待计数的标签放于被动标纸盘上，并准备一个空的内径为76mm，高度与标签一致的标签卷，将空标签卷套于主动标纸盘上，此时将标签头绕过导标轮→光电→导标轮，缠绕于空纸卷上（建议在标签的开头和结尾留一段没有标签的空白底纸，以便于降低数标误差），缠绕完毕后，将有机玻璃覆标盘盖好（覆标盘应与标签卷距离略微空隙，否则会压到标签导致底纸撕裂），锁紧螺丝，并插好固定钢杆，此钢杆在插的时候应选择恰当的插孔，防止空纸卷在缠绕过程中产生打滑的现象。

— Fix the label roll according to the graphical representation, adjust the height of every part.

Put the label on the driven plate, preparing an empty label roll, which inner diameter is 76 mm, height is consistent with the label,  put the empty roll on the drive plate, wind the label through the leading wheel- optical - leading wheel, winding on the empty label roll (recommended leave a period of blank paper without label at the beginning and the end, so that reduce the error), winding finished, put the organic glass cover on the roll(leave a bit space between the plate and the roll, otherwise the plate will be press on the label, and tear the paper), then lock the screw, insert the fixed steel rod, choose appropriate socket when insert the steel rod, prevent the skid phenomenon during the winding process.

2) 检查标签位置是否正确。

— Check out if the label position is correct.

3) 开电源，点击工作画面到数标画面，再点击启动。

— Turn on the power supply, press the working page to the counting page, then click the key of run.

4) 确认无故障后可以正常生产。

— After confirmed trouble-free can operate normally.

5) 生产完成后，解除警报，点击停止。

— Finished, release the warning, click stop.

6) 关机，拔掉电源。

— Turn it off, unplug the power.

4、数标参数注解（The Parameter Annotation）

1) 较高速度：表示刚开始运行时的速度，可根据需要进行调节，此参数若有改动，需在改动之后将数标画面中的当前数量和累计数量清零后，参数设置方可生效。此参数不宜过高也不宜过低，一般在500HZ-600HZ之间比较适宜。

— Max speed: means the speed in the beginning, can be adjusted according to need, if this parameter changed, it will take effect after clear the cumulative quantity and the current quantity. Do not set the parameter too high nor too slow, among 500 HZ to 600 HZ is appropriate.

2) 时间间隔：由于在数标过程中，主动盘上标签卷的直径越来越大，但是电机毎秒的转速是固定的，所以当直径变大的时候，那么周长（也就是毎秒计数的长度）就会变长，即毎秒需要计数的标签数量增多，此时的检测器的反应速度会跟不上，所以需要降低设备运行速度，时间间隔参数是用于设定多久降低一次速度。此参数不宜过低也不宜过高，主要取决于标签的长短，标签较长的情况可以略高，标签较短的情况可以略低，一般在40-60s之间比较适宜。

— Time interval: during the counting process, the diameter of the roll on the drive plate is getting larger and larger, but the RPM of the motor is fixed, so when the diameter getting larger, then the circumference (that is length go through the photo electricity) will get longer, then the system will count more labels, the detector response speed can not keep up with, so need to reduce the equipment running speed, the time interval parameter is used to set how long the speed will reduce. Do not set the parameter too high nor too slow, it is mainly depend on the length of the label, the label longer can slightly higher, short tag can be slightly lower, among 40S to 60S is appropriate..

3) 速度变化：此参数指的是毎一次设备运行速度下降的频率，通过对时间间隔的设置，则在设定的时间间隔到达后，总速度便会下降，此参数中的数值不宜过高，一般在20-40之间为宜。

举例：较高速度为520HZ，时间间隔为50s，速度变化为20HZ

讲解：设备在刚开始时的速度为520HZ，当运行50s后，速度降为500HZ，100s后速度降为480HZ

— Velocity change: this parameter means the frequency it decrease during the time interval，then after the time interval reached, the total speed will decrease the number you set. Do not set the parameter too high nor too slow, among 20 to 40 is appropriate.

— For example: The max speed the 520 HZ, the time interval is 50S, the velocity change is 20 HZ.

— Explanation: The speed at the beginning is 520HZ, when running after the 50S, speed reduced to 500HZ, after 100S speed reduced to 480 HZ.

5、参数的设置（How To Set The Parameters）

将显示屏调到数标参数画面，按SET键，再选中需要更改的参数，手动输入数值调节完毕后，按ENT键确认，确认后，在数量清零后设置生效（参数在出厂前已设置为比较合适的参数，无需大副度调节）。

— Set the screen to the counting parameter image, press SET key, then pitch on the parameter needing to change, press SET button to enter,  select the data needs to adjust, then input the data, after adjusted, press key of ENT to confirm. After confirmation, it will take effect after clear the cumulative quantity and the current quantity. (The parameter has been SET before delivery, do not greatly adjustment).

6、注意事项（Announcements）

1) 该机使用110伏交流电，接通电源前请检查一下机器各部位零件是否安装到位。

— This machine use 110V alternating current (AC), please check each part of the machine parts is installed before turning on the power supply.

2) 务必使导轮底部导带环处于同一水平线上，上导带环推至与标签边缘之位置。

— Make sure all guide wheel at the same level, push the top wheel to the edge of label.

3) 确定标签已拉顺。

— Determine the label has been pulled straighten.

4) 确定标签环绕路径正确。

— Determine the label winded correct.